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This facility is a major refueling and locomotive
service depot for the Burlington Northern and Santa Fe Railway Company
(BNSF) in the Los Angeles area. The facility has the capability
of supplying fuel, compressor oil, lube oil; journal oil, water,
and traction sand to two six-locomotive consists in a 30-minute
period. Also included were truck and rail car loading and unloading
systems with elevated safety platforms for unloading diesel fuel
and lube oil and loading waste oil. Double wall, direct buried transfer
piping supplied diesel fuel and lube oil to the fueling platform.
All systems are designed for a Zone 4 seismic region.
A dump station is also included for the sanitary waste disposal
wagon. All of the piping on the fueling platform is carried in trenches
in order to minimize obstructions while maintaining accessibility.
The entire fueling platform and ready tracks were provided with
an HDPE secondary containment membrane. Complete systems to supply
diesel fuel, lube oil, compressor oil, journal oil, water, and compressed
air were provided.
The traction sand system is capable of sanding all six locomotives
at one time. Pneumatic conveying systems are used to move sand from
the bulk silo to the transporters and to convey sand to each locomotive.
The sanding system is designed to stop automatically when each sanding
box is filled.
The diesel fuel storage tank farm included three 750,000-gallon
double bottom storage tanks with internal floating roofs. Pipeline
fill, custody transfer, and tank AFFF fire protection piping is
provided to serve the tank farm. A locomotive retention tank waste
system consisting of collection system, air diaphragm transfer pumps,
and an oil/water separator was provided to remove free oil from
the locomotive retention tank waste before disposal in the wastewater
treatment facility. A gasoline fueling station for company vehicles
was also provided.
This project also included the design of an industrial wastewater
treatment plant for the fueling/maintenance yard. Plant processes
included a lift station, stormwater storage tank, API oil/water
separator, dissolved air flotation separator (DAF), grit remover,
surge tanks, sludge holding tank, sludge loading, emulsion breaker
feed system, sulfide treatment system, polymer blend system, operating
controls, and all associated pumps, piping, and miscellaneous equipment.
The stormwater storage tank has capacity to hold the runoff from
all contained areas for a 100-year, 24-hour storm event.
The electrical design for these facilities included building power
and lighting, and process controls for all of the facilities designed
under this project. A Programmable Logic Controller (PLC) controls
all fueling platform operations. The platform lighting system utilized
a series of mast arm poles similar to traffic signals. These poles
position the light fixtures beyond the locomotives to light the
narrow aisle between locomotives without obstructing access.
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